Overview of The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting
Titanium (Ti) is a chemical element with the atomic number 22 and is symbolized as Ti on the periodic table. It belongs to the transition metals group and is known for its low density, high strength-to-weight ratio, and exceptional corrosion resistance. Discovered in 1791 by William Gregor, titanium has become a vital material across numerous industries due to its unique combination of properties.
Feature of The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting
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Low Density and High Strength: Titanium is about 45% lighter than steel but possesses similar strength, making it ideal for applications where weight reduction is critical without compromising strength.
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Corrosion Resistance: It forms a passive oxide layer that protects the underlying metal from corrosive substances, including sea water and chlorine, making it highly resistant to corrosion.
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Biocompatibility: Titanium is well-tolerated by the human body and doesn’t cause adverse reactions, which is why it’s widely used in medical implants and surgical instruments.
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Heat Resistance: With a melting point of 1,668°C (3,034°F), titanium can withstand high temperatures, making it suitable for aerospace and automotive applications.
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Non-Magnetic and Non-Toxic: These properties make titanium ideal for applications in MRI machines and other sensitive electronic devices.
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Fatigue Resistance: Titanium demonstrates excellent resistance to metal fatigue, crucial in cyclic loading applications such as aircraft parts.
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(The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting)
Parameters of The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting
TA2 and TC4 are both grades of titanium alloys known for their excellent mechanical properties and heat resistance, making them suitable for various applications requiring high strength and durability. In the context of machining, especially zero cutting (also known as “cold cutting” or “abrasive milling”), these titanium rods can be processed using specific parameters that minimize heat generation and maximize material removal efficiency.
Here are some key considerations for zero cutting (abrasive) machining of TA2 and TC4 titanium rods:
1. Cutting Tools: Use high-performance ceramic or diamond-coated carbide tools with sharp edges and a fine grain structure to ensure efficient material removal and reduce tool wear.
2. Cutting Speed: Due to the high hardness, lower cutting speeds are typically employed compared to softer materials. A safe starting point would be around 50-100 meters per minute (m/min), but it may vary depending on the specific tool and machine capabilities.
3. Feed Rate: The feed rate should be optimized for chip formation and material removal without causing excessive tool load. A moderate feed rate, like 0.05-0.15 mm/rev (depending on the rod diameter), is recommended.
4. Depth of Cut: Keep the depth of cut (DOC) shallow, usually between 0.1-0.3 mm, to minimize heat generation and maintain tool life.
5. Coolant: Since titanium is prone to rapid tool wear, a coolant with good lubrication properties, such as a high-pressure mist or a mixture of oil and water, is essential to maintain tool integrity and prevent chatter.
6. Tool Selection and Chip Load: Choose a tool with a low helix angle (around 2-5 degrees) and a small chip load (around 0.1-0.2 mm/tooth) to maintain stability during machining.
7. Machine Stability: Ensure the machine is well balanced and stable to prevent vibrations, which can lead to tool wear and poor surface finish.
8. Monitoring and Adjustments: Regularly monitor tool wear and adjust the machining parameters accordingly to maintain optimal performance.
Remember, each application and setup will have its specific requirements, so it’s crucial to consult the material properties, tool manufacturer recommendations, and perform tests to find the best combination of parameters for your particular case.
(The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting)
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(The supplies TA2 TC4 high hardness titanium rod, which can be processed by zero cutting)